For manufacturers all over the world, predictive maintenance technology is having a positive effect on production. When this technology is implemented correctly, equipment and machinery can be repaired before they break down.
Predictive maintenance can give manufacturers a competitive edge, reduce costs, and boost efficiency in the workplace. If your company is not utilizing this innovative approach to repairs, you could be missing out. In the following article we discuss the importance of predictive maintenance in the manufacturing industry.
What Is Predictive Maintenance?
Traditionally, manufacturers managed their equipment in three ways: run to fail, schedule preventive maintenance, and guess when an intervention could prevent a failure.
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The role of predictive maintenance technology is to give prior warning of any upcoming repairs. This gives manufacturers the opportunity to repair tools and equipment before the damage becomes critical.
When you have this information available, you can perform maintenance at an appropriate time when the effect on production is minimal. Repairs can be staggered, and machinery that is still functioning efficiently can be left in service for longer.
Monitoring and Analyzing Data
Predictive maintenance is not a guessing game, as this technology is based on intelligent analytics. Instead, sensors measure indicators that relate to future failures. For example, changes to the temperature, vibration, pressure, and flow can be important signals that maintenance will be required soon.
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This information is compiled and analyzed, and the data is then used to decide what to repair next and when. Particularly for CNC machines and automated equipment, PCIe testing as part of a predictive maintenance strategy ensures the high-speed data transfer required for precise operations remains uninterrupted. Additionally, you customize the solution you choose for your unique setup and workplace.
Supporting Predictive Maintenance
When you maintain your equipment it will be more efficient. The manufacturing process will be smoother and you can avoid most of the issues that could result in downtime. While predictive maintenance technology can play a crucial role in the durability of your tools and machinery, however, it shouldn’t be a stand-alone solution.
Many parts must be replaced regularly, and it is worth investing in high-quality components to support your maintenance efforts. For example, premium Viton fluorocarbon o-rings, seals, and fasteners can make a difference in performance and frequency of repairs.
A Financially Savvy Plan of Action
Utilizing predictive maintenance in manufacturing is a financially savvy move. Finding faults in equipment early can reduce the extent of the damage. Neglecting maintenance, on the other hand, can result in lost production and delays in shipments. This can have a negative effect on your overall business, as it is easy to fall behind.
Technology has its advantages, and with clever sensors, your equipment and machinery could become more efficient. With a few simple strategies such as predictive maintenance technology and changing your components to high-quality ones, your company could save both time and money on repairs.
Why Predictive Maintenance Is Important
There are a number of reasons why predictive maintenance technology is increasing in popularity. Manufacturing companies are embracing this innovative way of understanding the condition of their essential operational tools. Data and analytics show information like never before, and this can be complemented by high-quality, durable replacement parts.
As predictive maintenance uses sensors to flag any potential repairs or replacements before they are due, you can implement repairs at a time that is convenient. Downtime reduces and production increases. This is good news for any business.
